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Active Learning-Driven Inverse Design of Polyurethane Foams for EV Battery Applications

DOI zum Zitieren der Version auf EPub Bayreuth: https://doi.org/10.15495/EPub_UBT_00009030
URN to cite this document: urn:nbn:de:bvb:703-epub-9030-2

Title data

Hoffmann, Michael ; Pai, Sudarsan Manjunatha ; Albuquerque, Rodrigo Q. ; Kastl, Simon ; Ruckdäschel, Holger:
Active Learning-Driven Inverse Design of Polyurethane Foams for EV Battery Applications.
In: Journal of Polymer Science. Vol. 63 (2025) Issue 21 . - pp. 4621-4630.
ISSN 2642-4169
DOI der Verlagsversion: https://doi.org/10.1002/pol.20250250

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Project information

Project title:
Project's official title
Project's id
Zyklisch-dynamische Eigenschaften von Partikelschäumen (Fortsetzungsantrag)
437872031
Open Access Publizieren
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Project financing: Deutsche Forschungsgemeinschaft

Abstract

The rapid evolution of the electric vehicle (EV) industry demands advanced materials for battery protection, with polyurethane (PUR) foams emerging as a promising solution due to their thermal insulation, mechanical adaptability, and fire resistance properties. This study introduces an active learning-driven inverse design (AL-ID) framework, leveraging machine learning (ML) to systematically optimize PUR foam compositions exhibiting desired density and mechanical strength. AL was employed to iteratively refine the ML model by targeting high-uncertainty regions, reducing experimental effort while improving predictive accuracy. Bayesian optimization (BO) further enhanced the search for optimal compositions by balancing exploration and exploitation. The framework demonstrated significant improvements in model performance, with Mean Absolute Error (MAE) and R 2 scores for density and mechanical strength predictions efficiently improving as the dataset grew. Besides successfully selecting 11 good material candidates out of 616,008 virtual compositions, the final ML models have shown small MAE values and good R 2 scores. This study underscores the potential of ML-driven frameworks to accelerate material discovery.

Further data

Item Type: Article in a journal
Keywords: active learning; inverse design; PUR foams; virtual data
DDC Subjects: 600 Technology, medicine, applied sciences > 620 Engineering
Institutions of the University: Faculties > Faculty of Engineering Science > Chair Polymer Materials > Chair Polymer Materials - Univ.-Prof. Dr.-Ing. Holger Ruckdäschel
Faculties
Faculties > Faculty of Engineering Science
Faculties > Faculty of Engineering Science > Chair Polymer Materials
Language: English
Originates at UBT: Yes
URN: urn:nbn:de:bvb:703-epub-9030-2
Date Deposited: 27 Mar 2026 10:56
Last Modified: 27 Mar 2026 10:57
URI: https://epub.uni-bayreuth.de/id/eprint/9030

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