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Foam 3D Printing of Thermoplastics : A Symbiosis of Additive Manufacturing and Foaming Technology

DOI zum Zitieren der Version auf EPub Bayreuth: https://doi.org/10.15495/EPub_UBT_00006921
URN to cite this document: urn:nbn:de:bvb:703-epub-6921-3

Title data

Nofar, Mohammadreza ; Utz, Julia ; Geis, Nico ; Altstädt, Volker ; Ruckdäschel, Holger:
Foam 3D Printing of Thermoplastics : A Symbiosis of Additive Manufacturing and Foaming Technology.
In: Advanced Science. Vol. 9 (2022) Issue 11 . - No. 2105701.
ISSN 2198-3844
DOI der Verlagsversion: https://doi.org/10.1002/advs.202105701

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Abstract

Abstract Due to their light-weight and cost-effectiveness, cellular thermoplastic foams are considered as important engineering materials. On the other hand, additive manufacturing or 3D printing is one of the emerging and fastest growing manufacturing technologies due to its advantages such as design freedom and tool-less production. Nowadays, 3D printing of polymer compounds is mostly limited to manufacturing of solid parts. In this context, a merged foaming and printing technology can introduce a great alternative for the currently used foam manufacturing technologies such as foam injection molding. This perspective review article tackles the attempts taken toward initiating this novel technology to simultaneously foam and print thermoplastics. After explaining the basics of polymer foaming and additive manufacturing, this article classifies different attempts that have been made toward generating foamed printed structures while highlighting their challenges. These attempts are clustered into 1) architected porous structures, 2) syntactic foaming, 3) post-foaming of printed parts, and eventually 4) printing of blowing agents saturated filaments. Among these, the latest approach is the most practical route although it has not been thoroughly studied yet. A filament free approach that can be introduced as a potential strategy to unlock the difficulties to produce printed foam structures is also proposed.

Further data

Item Type: Article in a journal
Keywords: 3D printing; additive manufacturing; foaming; microcellular foams; reviews; thermoplastics
DDC Subjects: 600 Technology, medicine, applied sciences > 620 Engineering
Institutions of the University: Faculties > Faculty of Engineering Science > Former Professors > Chair Polymer Materials - Univ.-Prof. Dr.-Ing. Volker Altstädt
Faculties > Faculty of Engineering Science > Chair Polymer Materials > Chair Polymer Materials - Univ.-Prof. Dr.-Ing. Holger Ruckdäschel
Faculties
Faculties > Faculty of Engineering Science
Faculties > Faculty of Engineering Science > Former Professors
Faculties > Faculty of Engineering Science > Chair Polymer Materials
Language: English
Originates at UBT: Yes
URN: urn:nbn:de:bvb:703-epub-6921-3
Date Deposited: 28 Mar 2023 08:05
Last Modified: 28 Mar 2023 08:07
URI: https://epub.uni-bayreuth.de/id/eprint/6921

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